C4500 &
C5500 Pickup Tail Light Swap
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| Tools Needed: |
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| Philips Screwdriver |
Razor Hacksaw |
Zipties |
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An easy way to update
the
look of your Kodiak/Topkick is to swap out the tail lights for a more
modern set. While there are lots of after-market options out
there, newer 2004+ Chevy lenses and harnesses provide the mature look
and superior
quality you expect from an OEM product. To correctly complete
this swap you will need both the tail lights and the wiring harness.
Both can be purchased at any dealer or can frequently be
found on many of the
on-line auction sites.
![]() Start by removing the
two philips screws highlighted above. With the two screws
removed the tail light will pull out. With the lamp free of
the vehicle, follow the harness back to the electrical block shown
below. While under the truck cut any zip-ties that secure the
harness to the frame and remove any other fasteners that prevent its
removal.
![]() The tail light
harnesses are shown above. They are the two black connectors
located in the center of the block. The lower one is the
passenger side with the upper connection to the driver side.
Take care not to swap them as they can be plugged in either
way. The longer of the two harnesses is the passenger side.
The harness can be unplugged by depressing the center tab
while at the same time pulling back on the harness. Plug in
the new harness and fish it back to the tail lights. While
under the truck go ahead and reinstall the harness retainers and
replace any zip-ties you may have cut.
![]() The only modification
that needs to be made to the lamp housings themselves is to trim the
upper alignment tab on the housing. The mounting hole on the
Topkick is shaped like "-" while the alignment post is "+" shaped.
Highlighted above you can see the first two of the 4 cuts you
will need to make. To remove the top and bottom of the "+"
simply make two cuts as shown above using care not to damage the front
of the lens. With those complete make two horizontal cuts to
remove the excess tabs. The new light should now slide right
back
into place. Before finishing install the four bulbs and test
fit the assembly. When everything lines up, reinstall the two
screws.
![]() Above: Older style on the left with the newer style on the right. Below: Both of the new lights installed. ![]() Before you call it a day recruit the help of a friend to help you verify all the indicator lights function correctly. If not first check that the harness is fully seated. If it is, you more than likely have a burned out bulb. |
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